Real-Time Profile Measurement System


Product Information

  • Model: Profile360

  • Manufacturer: TA Instruments

  • Description:

  • เครื่องทดสอบรูปร่าง (Profile Measurement System) ทำงานด้วยระบบเลเซอร์เพื่อให้ได้ลดความผิดพลาดของสินค้าจากโรงงานให้ได้มากที่สุดและยังลดความเสียหายให้ได้มากที่สุดจากการทำงานแบบ real-time ที่จะเตือนคนรอบข้างทันทีเมื่อเจอข้อผิดพลาด สามารถใช้ได้กับพื้นผิวหลายแบบไม่ว่าจะเป็น ยาง พลาสติก เซรามิก ไม้ โลหะ และอื่นๆ ขนาดตวามกว้างของเครื่องมีตั้งแต่ 10 มม. จนถึง 500 มม. ซึ่งสามารถปรับได้ตามความต้องการของลูกค้า

    Profile360 is an in-line, real-time measurement system for continuously monitoring key profile dimensions in complex shapes such as rubber, plastic, ceramic, and wood-plastic composite extrusions, roll-formed metal profiles, and profiled wire. Profile360 employs CrossCheck laser line sensors manufactured by Bytewise to acquire thousands of data points around the profile and match them a CAD template where key measurement parameters such as width, thickness, radius, and angle are extracted. Profile360 is available in sizes of 10mm, 25mm, 50mm, 75mm, 100mm, 150mm, all with circular field-of-view. Custom systems can be built up to 500mm.

  • Features:

  • C-Frame Design provides the user to install and remove the system without interrupting production
    Run Mode feature allows the system to be run continuously at a clock frequency or be triggered from an encoder or relay contact
    Communication Interface communicates measure values to external systems by Modbus TCP or OPC Server
    Analog Output Option streams analog measure values to external systems
    Alarm Option features an alarm via red/yellow/green light tower with horn
    Support Rollers support extrusion through the measurement system to prevent profile distortion
    Light Shroud feature prevents measurement error due to light interference
    Rotatable Sensor Head rotates the sensor head to an optimum viewing angle for each profile
    Angle Indicator permits accurate alignment of rotatable base to profile
    Drain Holes permit drainage of water from sensor head
    Stainless Steel Construction ensures reliable service and long product life in harsh environments
    Registration feature provides fast and easy automatic calibration and alignment checking
    Optical Comparator Display compares a measured profile to a CAD template same as a 10X Optical Comparator
    Caliper Tool Bar measures thickness, width, angle, radius, radius center point, bump, link, line regression, and formula
    Matching feature compares a measured profile to the design template (CAD file)
    Multiple Profile Matching automatically matches multiple profiles that move independently
    Sub-Region Matching matches partial segments of flexible profiles to a CAD template independently
    Measurement Display displays real time value, trend chart, Cp, cpk, mean, and histogram
    Data Logging records all measurements to a data log file
    Report Printing feature prints a Quality Report for each run


Features Description
Accuracy 0.06%
Repeatability 0.03%
Laser Frequency, Maximum 14 Hz
Exposure Time, Typical 0.03 sec
Current at 230V 5 A
Laser Classification, CDRH IIIa
Laser Classification, IEC 3R
Low Voltage Directive Yes
EMC Directive Yes
Machinery Directive Yes